Smart Maintenance

Increase your overall machine availability

Get real-time data on the condition of your machinery, and always maintain your equipment in time before damage occurs.

Avoid downtime

Reduce maintenance costs

More time for your core business

Maintenance managers have two options

It has been really difficult so far to forecast the downtime of your production machines. As a maintenance manager, you have to choose between:

Unplanned breakdowns

When a machine breaks down unplanned, it can shut down the entire production. Poor quality products, delayed deliveries and cancelled orders are the consequences.

Preventive maintenance

To reduce unplanned downtime, you maintain your machines at scheduled intervals - regardless of actual wear and tear. This is inefficient and expensive.

We take off the pressure

As a maintenance manager, you are under constant time and cost pressure: if everything is running smoothly in production, management wants to cut your maintenance budget. If unplanned breakdowns occur, it is your responsibility to repair the damage as quickly as possible. There is hardly any thanks or appreciation for the night and weekend shifts.

We think maintenance can be done without pressure. With Symvio’s Smart Maintenance solution, you get a real-time overview of the condition of your entire machine pool and can anticipate and react to failures in good time.

Cedric Dockendorf

We are well aware of the constant pressure that maintenance and production managers are under. Let us show you another way.

Cedric Dockendorf
Founder of Symv.io

Predict the failure of your machines in good time - with Smart Maintenance

COLLECT DATA AUTOMATICALLY

Real-time overview of your equipment via sensors and interfaces

DETECT DEVIATIONS

Automated trouble-shooting recommendations thanks to machine learning and advanced data analytics

PREVENT DOWNTIMES

With historic and real-time data analysis, predict and prevent failures with confidence

Increase your machine availability

Symvio’s Smart Maintenance solution gives you a real-time overview of the condition of your production systems – no matter where they are located. Having this level of transparency allows you to determine the optimal maintenance time for each machine.

INCREASED MACHINE AVAILABILITY
REDUCED MAINTENANCE EFFORT
MORE TIME FOR YOUR CORE BUSINESS

What do our customers say?

Symvio helps us measure the wear and tear and replace parts in time before they fail.

Martin B.

Food Processing

Symvio has adapted its solution exactly to our requirements. Today we can see in real time whether all machines are running smoothly.

Stefan P.

Logistics

Symvio has thoroughly analysed our production processes. Now we know where Smart Maintenance actually makes sense.

Andreas R.

Utilities company

How does it work?

Companies waste a lot of time and money on maintaining their machines unnecessarily. They have functioning equipment serviced and intact parts replaced because it is their turn according to the manufacturer’s recommendation. Despite this, they are not protected from costly unplanned breakdowns. This is not economical.

Symvio has developed a smart maintenance solution that allows companies to predict the failure of their machines based on data and maintain their machines in time before damage occurs. Less maintenance costs, less firefighting and more time for the core business.

The problem

If one of your machines breaks down unexpectedly, it can put your entire production on hold. Poor quality products, delayed deliveries and cancelled orders are the consequences. While you may have isolated production data, you lack an overall view. This means that you cannot predict failures, but can only react and try to find and rectify the error as quickly as possible.

To reduce unplanned downtime, you maintain your machines at scheduled intervals – regardless of actual wear and tear. This is not economical. Because time and again you unnecessarily service machines too early and thus cause high costs due to maintenance times and the procurement and storage of spare parts.

If something has broken down, you have to respond – day and night. It is your responsibility to get the machines up and running again as quickly as possible. Hardly anyone ever notices what you do. Usually you only hear: not fast enough or not good enough.

If your team does a good job and machine availability is high, management sees this as a reason to cut your maintenance budgets. If faults and breakdowns occur, it must be due to your lack of competence. But you simply don’t have enough staff to do your job since the last round of cost-cutting.

The solution

The solution

With Symvio’s Smart Maintenance solution, you collect real-time data on your entire machine pool. This allows you to anticipate failures in good time and finally plan your maintenance measures based on data.

  1. Collect data automatically

Get a real-time overview of your equipment – with data that we collect via sensors or interface.

  1. Detect deviations

Thanks to machine learning and advanced data analytics, we can identify target KPIs for each asset, diagnose deviations and provide automated recommended actions for troubleshooting.

  1. Prevent downtime

Using past and real-time data analyses, you can reliably predict failures and prevent them in good time.

How do we start?

  1. Initial Meeting (1h)

We discuss your current production challenges together and create a first concept of how you can save costs and prevent downtime through smart maintenance.

  1. Pilot Project (4 weeks)

Test our Smart Maintenance System for four weeks on two machines and receive a real-time overview of the state of your machine pool.

  1. Offer incl. roll-out

You will receive a detailed plan of which machines we can include in the monitoring.

The success

You have a real-time overview of the current state of your production systems, at all connected locations. Thanks to this new transparency, you can determine the optimal maintenance time for each machine. This means you no longer have to search for defects through trial and error, but know where to start. You have your operational costs under control and maintenance is no longer considered a cost factor but an integral part of your value chain and thus a strategic key driver of your company’s success.

Start with Smart Maintenance - without any risk

Initial Meeting (1h)

We discuss your current production challenges together and create a first concept of how you can save costs and prevent downtime through smart maintenance.

Pilot Project (4 weeks)

Test our Smart Maintenance System for four weeks on two machines and receive a real-time overview of the state of your machine pool.

Offer incl. roll-out

You will receive a detailed plan of which machines we can include in the monitoring.

Whitepaper

3 top reasons for production downtime

Learn the 3 top reasons for production downtime: 

  • Inspiration
  • Best Practices
  • What works – what doesn´t?

Calculate the ROI of Smart Maintenance

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Whitepaper

3 top reasons for production downtime

Learn the 3 top reasons for production downtime: 

  • Inspiration
  • Best Practices
  • What works – what doesn´t?